Piping Practices
The piping system
must be installed correctly so that the system has the best chance of operating
correctly. Factors such as expansion and contraction of the pipe when the
system is heated and cooled must be taken into consideration before the installation
is started. All piping expands when the system is heated from room temperature
to the temperature of the circulating water. Copper pipe has a much higher
coefficient of expansion than iron or steel pipe does. According to the IBR 100
Guide, a 100-foot length of steel pipe expands I inch when heated from room
temperature to 200°F, whereas a 100-foot length of copper pipe expands 1.5 inch
under the same conditions. Long piping runs expand so much that leaks can occur
if expansion joints are not provided. Expansion and contraction also cause
noise as the system warms up to temperature and cools down. Room for expansion
can be provided in piping runs with expansion loops or expansion joints. Baseboard
convectors are limited to length because of expansion. Manufacturers'
recommendations must be followed when you select baseboard radiation because
these systems may have long runs of units. Expansion joints may be recommended
at intervals. The pipe must be reamed at all connections where it was cut
during installation. The burr made by the pipe cutter restricts flow by causing
turbulence and must be eliminated. A complete piping system will have many of
these restrictions if good piping practices are not followed. Thread seal
should be applied only to external threaded connections, as depicted in. If it
is applied to the internal threaded connections, the thread seal will turn
loose and be carried through the piping and cause problems such as plugged heat
exchangers and strainers. Water pipes in the system should be exactly level or
rise in the direction of the flow so that air that enters the system can move
with the water. If the pipes are pitched downward in the direction of the water
flow, air will trap in the high spots and restrict the water flow.
Each water system must have a method for draining the
complete system in case of freezing weather when the
heating & drain cleaning system may not be
functioning. For example, if a building will be vacant for a long time, the
complete system must be drained. Drain valves at all low points with a method
of breaking the vacuum while draining will ensure that the system is empty. The
vacuum break must be at the high point in the system. When a valve on the
bottom of a system is opened to drain the system, a vacuum forms at the high
points in the system as the water tries to drain. It is possible that all the
water will not drain; some may be suspended in the system. These places where
water remains will freeze in cold weather. Automatic air bleed valves can
provide the necessary vacuum break. If there are no automatic bleed valves, the
technician must open all manual bleed valves in order to drain the system
completely. After a system is installed, the inside of the piping must be
cleaned. Construction dirt, oil from threading the pipe, and pipe dope will be
inside the piping. The boiler will have an oil coating on the inside that must
be removed. It is recommended that the system be operated for several days
after it is filled and leak tested. Then a special detergent should be added
and circulated in the system for several more days. The system should then be
drained and refilled several times to clean out the detergent and suspended
oil. Finally, the system should be filled with water and water treatment
provided by a company that specializes in water treatment. The water treatment
contains additives for preventing rust and corrosion.
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Room for pipe expansion |
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a pipe cutting burr |
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external portion of the threads |
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construction dirt will be in the pipe of a new job |
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